Tightly cooperated with CSR Meishan zhidong co.ltd, TEDRAIL has the ability to supply the Completed Air Brake System which manufactured by CSR. Following products could be supplied:
TB Air Brake System - Chinese Railway Standard
AAR Air Brake System – American Association of Railway
UIC Air Brake System – International Union of Railways
ROA Air Brake System - Australian
MRD Air Brake System – GOST Standard for CIS
All systems have already been exported to Australia, Namibia, Angola, Pakistan, Sudan, Mauritania etc. System has been certified as stable, good performance and reliability by overseas customers.
Production
All brake system components have been manufactured by advanced precise casting and machining equipment, including
- Automatic Casting Iron Production Line
- 4-Axis CNC Milling Centers
- CNC Tuning Centers
- Spinning Machines
- CNC Lathe Machines
Quality,certificate and service
- Strict quality control process and inspection procedure, and certified by ISO 9000, IRIS and TSI;
- Quick response after sales service system and Free Technical Support
- Professional service team to create product life cycle documents, regularly remind the customers to inspect and maintenance
- Computer controlled experimental test stand, which avoid the human mistake, and promise the consistency of product performance and quality.
Components for Air Brake System
Air Control Valve
Description:
Key part of the air brake system, to have system to Charging, Braking, Release and the other functions.
Features:
- Comply and exchanged with the main brake system worldwide, such as AAR, UIC, Australia Railway, TB
- Main Material- Aluminum Alloy
Application:
Locomotive, Freight Wagon, Passenger Coach
CHINA TB BRAKING SYSTEM
System Introduction
China TB Braking System is a 2 presssures direct-acting braking system developed according to the China railway technology policy and standard .It is suitable for the traction total weight no more than 10000 tons, the running speed of no more than 120 km/h train and goods train.
System configuration
China TB truck brake system configuration includes: 120 distribution valve (or 150 distribution valve optional), intermediates, emergency valve, combined dust catcher, KZWA empty and loaded car automatic adjusting device (or TWG-1 empty and loaded car automatically adjusting device is optional) coupling cock, hose connectors, 250 type bidirectional shoe brake gap automatic regulator, brake cylinder (a variety of spinning seal type brake cylinder, brake lubrication cylinder, brake unit cylinder optional), derailment automatic braking device,auxiliary reservoir,accelerated release reservoir.
Parts Introduction
Type 120 Air Control Valve
FunctionType 120 air control valve is the core part of the brake system, to control the brake, ease and other functions of the brake system .
Technical parameters- Operating temperature:-50~70℃
- Standard pressure:500kpa,adapt 600kpa
- Max.permitted service pressure:380±10kPa or 420±10kPa
- speed of emergency brake:280m/s
- Release propagation rate:160m/s
Cast iron or aluminum-alloy
- Name
Type 120 Air Control Valve
FunctionType 120 air control valve is the core part of the brake system, to control the brake, ease and other functions of the brake system .
Technical parameters- Operating temperature:-50~70℃
- Standard pressure:500kpa,adapt 600kpa
- Max.permitted service pressure:380±10kPa or 420±10kPa
- speed of emergency brake:280m/s
- Release propagation rate:160m/s
Cast iron or aluminum-alloy
Type 120 Air Control Valve
- Name
Type 150 Air Control Valve 150
FunctionThe functions of type 150 air control valve are consistent with 120,but plunger valve replace the slide valve ,structure is more reliable, maintenance is more convenient.
Technical parameters- Operating temperature:-50~70℃
- Standard pressure:500kpa,adapt 600kpa
- Max.permitted service pressure:380±10kPa or 420±10kPa
- speed of emergency brake:280m/s
- Release propagation rate:160m/s
aluminum-alloy
Type 150 Air Control Valve
- Name
Type KZWA Automatic Variable Load Adjusting Device
FunctionTo realize the automatic variable adjustment of brake cylinder pressure along with wagon load.
Technical parameters- Operating temperature:-50~70℃
- To realize the automatic variable adjustment of brake cylinder pressure along with wagon load
- Empty pressure:140±20kPa(adjustable)
Cast iron
Type KZWA Automatic Variable Load Adjusting Device
- Name
Type TWG Automatic Variable Load Adjusting Device
FunctionTo realize the automatic variable adjustment of brake cylinder pressure along with wagon load, it is way of installation different from KZW .
Technical parameters- Operating temperature:-50~70℃
- To realize the automatic variable adjustment of brake cylinder pressure along with wagon load
- Empty pressure:140±20kPa(adjustable)
Cast iron or aluminum-alloy
Type TWG Automatic Variable Load Adjusting Device
- Name
Type 250 Brake regulator
FunctionType ZT-250 two-way brake shoe slack adjuster is a root can automatically lengthened or shortened link, to ensure the distance of the brake shoe and the wheel tread surface remain unchanged during the train operating
Technical parameters- Operating temperature:-50~70℃
- Effectively adjust stroke 250mm .
High-quality carbon steel
Type 250 Brake regulator
- Name
Spinning-Formed Sealed type Brake Cylinder
FunctionBrake cylinder can produce the push power according to the change of brake cylinder pressure and the piston size ,and pass this power to the rigging by piston push rod. when the wagon releases,the brake cylinder with push-rod return device can make the block leave the wheel tread.
Technical parameters- Operating temperature:-50~70℃
- Diameter of piston:8in 、10in、12in 、14in etc .
High-quality carbon steel
Spinning- Formed Sealed type Brake Cylinder
- Name
Derailment Automatic Brake Device
Functionwhen an accident of derailment happened on a train ,causing an emergency brake application.
Technical parameters- Operating temperature:-50~70℃
Cast iron
Derailment Automatic Brake Device
- Name
Angle cock
FunctionThe angle cock is used to close the air brake device in the vehicle and empty the the compressed air in hose connector,divided into type L and type R, type L is used for installing on the left side of the coupler, the type R is used for mounted on the right side of the coupler
Technical parameters- Operating temperature:-50~70℃
- Drift diameter:≥ 25mm
- Exhaust port cross section:≈80mm2
- Working pressure:0~1MPa
- Hand torque:9~20Nm
Cast iron
Angle cock
- Name
Hose connector
FunctionHose connector for connecting train tube for vehicles.
Technical parameters- Operating temperature:-50~70℃
- Drift diameter:≥ 25mm
- Working pressure:0~1MPa
- Hose burst pressure:≥7MPa
Cast iron and rubber
Hose connector
- Name
Combined dust collector
FunctionFilter the dust impurity in the train pipe
Technical parameters- Operating temperature:-50~70℃
Cast iron
Combined dust collector
AUSTRALIA ROA STANDARD BRAKE SYSTEM
System Introduction
Australia ROA standard brake system is in accordance with the Australia ROA standard ,have been loaded more than 100 sets on the Australia flatcar ,hi-cube box car,depressed center flat car.
Type 150 Air Control Valve
FunctionType 150 Air Control Valve is the key part of the Australia standard brake system, controlling brake system to generate inflation, braking, ease and the other functions.
Technical parameters- Operating temperature:-40~70℃
- Standard pressure:500kpa
- Max.permitted service pressure:370±20kPa
- Max.permitted service pressure of Empty position brake cylinder:adjusting as the request of vehicle.
aluminum-alloy
- Name
Type 150 Air Control Valve
FunctionType 150 Air Control Valve is the key part of the Australia standard brake system, controlling brake system to generate inflation, braking, ease and the other functions.
Technical parameters- Operating temperature:-40~70℃
- Standard pressure:500kpa
- Max.permitted service pressure:370±20kPa
- Max.permitted service pressure of Empty position brake cylinder:adjusting as the request of vehicle.
aluminum-alloy
Type 150 Air Control Valve
- Name
Type CHP Combined Dust Collector
FunctionHigh precision filtering device for improving air quality of braking system
Technical parameters- Operating temperature:-40~70℃
- 60 ~ 40 mesh copper based powder metallurgy material was used for sintering .The "W" shaped structure is designed to increase the effective filtration area of the filter cup in a limited space.
Cast iron
Type CHP Combined Dust Collector
- Name
Angle Cock
FunctionAUS-1 angle cock is divided into type L and type R, type L is used for installing on the left side of the coupler, the type R is used for mounted on the right side of the coupler
Technical parameters- Drift diameter:≥ 32mm
- Working pressure:≤10bar
- Working temperature:-40℃~70℃
- Hand torque:9 Nm~20Nm
Cast iron
Angle Cock
- Name
Type TWG-1 Automatic Variable Load Adjusting Device
FunctionIt includes type T-1 adjusting valve and type WG-1 Sensing valve ,to realize the automatic variable adjustment of brake cylinder pressure along with wagon load.
Technical parameters- Working temperature:-40℃~70℃
- Continuously adjust the brake cylinder pressure according to the vehicle load condition.
aluminum-alloy
Type TWG-1 Automatic Variable Load Adjusting Device
- Name
Relay valve
FunctionBy changing the main valve function, changing the direct type to an indirect, which controls the charging and exhausting of the brake cylinder.
Technical parameters- Working temperature:-40℃~70℃
aluminum-alloy
Relay valve
GOST STANDARD BRAKE SYSTEM
System Introduction
MRDbrakesystemis in accordance withtheRussiaGOST standard,can mix with the CIS train breaking system,can meet the working temperature from -60℃-+60℃。。
System configuration
The basic configuration of the breaking system: Distribution valve、Empty and load automatic adjustment equipment、Brake cylinder、Brake slack adjuster,auxiliary air cylinder,angle plug doors,broken cock, hose connectors,and so on.
Introduction to components
Sensing valve
FunctionsDepending on the position of stopper spring deflection when the load changes in different pillow vehicle, sensing valve whereby a portion of the input signal relay valve air pressure, so that the brake cylinder pressure with a car load without level ground, varies in proportion to achieve air vehicle Automatic stepless adjustment.
Technical parameters- Working Temperature:-60~60℃
- Empty parking brake: falling gas chamber was raised from 0 to 300kPa of time shall not exceed 12s Semi-heavy braking position: Buck chamber pressure should be 100 ± 25 kPa Heavy parking brake: Buck chamber pressure should be zero for the buck chamber pressure.
Aluminum alloy
- Name
Sensing valve
FunctionsDepending on the position of stopper spring deflection when the load changes in different pillow vehicle, sensing valve whereby a portion of the input signal relay valve air pressure, so that the brake cylinder pressure with a car load without level ground, varies in proportion to achieve air vehicle Automatic stepless adjustment.
Technical parameters- Working Temperature:-60~60℃
- Empty parking brake: falling gas chamber was raised from 0 to 300kPa of time shall not exceed 12s Semi-heavy braking position: Buck chamber pressure should be 100 ± 25 kPa Heavy parking brake: Buck chamber pressure should be zero for the buck chamber pressure.
Aluminum alloy
Sensing valve
- Name
Relay valve
FunctionsRelay valve according to a signal sensing valve, so that the brake cylinder pressure with a car load without level ground, varies in proportion to realize empty and load automatic stepless adjustment.
Technical parameters- Working Temperature:-60~60℃
- When the load (constant pressure 600kPa), the brake cylinder pressure is 430kPa; In the empty truck, the brake cylinder pressure is 160kPa;
Relay valve
- Name
Type ZT3-500 bidirectional brak
FunctionsZT3-500 bidirectional brake shoe clearance adjustment device is able to automatically extend or shorten a link, to ensure that the brake shoe and the wheel tread surface distance between the vehicle application process remains unchanged.
Technical parameters- Working Temperature:-60~60℃
- Slack adjuster capacity:675mm
High quality steel
Type ZT3-500 bidirectional brak
- Name
The brake cylinder
FunctionsThe brake cylinder can generate the thrust force which changes with the compression air pressure and the piston size, and the thrust is transferred to the basic brake device through the piston rod.
Technical parameters- Working Temperature:-60~60℃
- Piston diameter:356 mm
- Piston maximum stroke: 240mm
High quality steel
The brake cylinder
- Name
The brake cylinder
FunctionsAuxiliary reservoir is used for storing pressurized air during braking condition as the air supply pressure air through the dispensing valve into the brake cylinder charge, braking action.
Technical parameters- Working Temperature:-60~60℃
- Max.permitted service pressure:700kPa
High quality steel
Auxiliary reservoir
- Name
Angle Cock
FunctionsAngle cock for path breaking in the hose connector off the train pipe to the atmosphere.
Technical parameters- Working Temperature:-60~60℃
- Max.permitted service pressure:1000kPa
- Angle Cock in the closed position with self-ventilation function
Cast iron
Angle Cock
- Name
Hose coupling
FunctionsHose coupling is in accordance with the TB standards
Technical parameters- Working Temperature:-60~60℃
- Max.permitted service pressure:1000kPa
Cast iron+Rubber
Hose coupling
- Name
Type MAC Control Valve
FunctionsMAC control valve is a core component of the braking system, brake system to produce inflation control, braking and ease other functions.
Technical parameters- Working Temperature:-55~60℃
- Meet can work properly when the brake pipe of constant pressure 450kPa ~ 600kPa Three pressure between two pressure and convertible. When a direct mitigation function at a second pressure, the pressure in the third stage of remission should have a function. Brake cylinder pressure: when the load (constant pressure 600kPa) 400kPa ~ 450kPa; at no load, 140kPa ~ 180kPa. When heavy parking brake cylinder 0 to 350kPa of time is 7 ~ 14s, Brake cylinder pressure began to fall to no more than 40kPa 60s.
Aluminum alloy
Type MAC Control Valve
- Name
Truncated plug
FunctionsTruncated plug connection managers and distribution valve connect or close the door.
Technical parameters- Working Temperature:-60~60℃
Cast iron
Truncated plug
UIC STANDARD BRAKE SYSTEM
MUB brake system is in accordance with the UIC standards ,and have TSI certificate,to ensure the vehicle with MUB braking system and other vehicles fitted UIC can be mixed operation.
System configuration
MUB brake system is mainly composed of distribution valve MUD, weighing valve, brake cylinder, brake shoe adjuster, auxiliary reservoir ,flow throttle , angle cock, coupling hose etc
Part sintroduction
Distributor valve MUD
FunctionsDistributor valve MUD is the key part of the air brake system, controlling brake system to generate inflation, braking, ease and the other functions.
Technical parameters- Operating temperature:-40~70℃
- Standard pressure:500kpa,adapt 600kpa
- Max.permitted service pressure:380±10kPa or 420±10kPa
- Empty max.permitted service pressure:adjusting as the request of vehicle.
- Braking time G position :18-30s P position:3~6s Release time G position:45~60s P position:15~20s
aluminum-alloy
- Name
Distributor valve MUD
FunctionsDistributor valve MUD is the key part of the air brake system, controlling brake system to generate inflation, braking, ease and the other functions.
Technical parameters- Operating temperature:-40~70℃
- Standard pressure:500kpa,adapt 600kpa
- Max.permitted service pressure:380±10kPa or 420±10kPa
- Empty max.permitted service pressure:adjusting as the request of vehicle.
- Braking time G position :18-30s P position:3~6s Release time G position:45~60s P position:15~20s
aluminum-alloy
Distributor valve MUD
- Name
Weighing Valve type RGC-1A
FunctionsWeighing valve type RGC-1A provides two kinds of pressure of controlling signals to the MUD distributing value. one is "empty",the other is "loaded ".
Technical parameters- Operating temperature:-40~70℃
- Maximum moving distance of connect :65mm
- Effective moving distance of connect :6mm
- The response time, the empty spaces to loaded position
- Quickly move the connect to the loaded position, to keep the 3S above, the output pressure reached 300kPa within 30s .
- Quickly move the push rod to the loaded position,keep the 3S above , the output pressure can not cause the conversion from empty to loaded position.
- Response time - loaded position to an empty space
- Quickly release the push rod to the empty spaces, to keep the 3S above, the output pressure drop to 50kPa within 90s .
- Quickly release the push rod to the empty space, to keep 3S above, the output pressure can not cause the conversion from loaded to empty .
Cast iron
Weighing Valve type RGC-1A
- Name
Slack Adjust Type ZTI-600
FunctionsType ZT1-600 slack adjuster can automatically shorten and stretch due to worn-out or replacement of the brake shoe,in order to maintain a constant brake clearance and piston stroke in brake cylinder .
Technical parameters- Operating temperature:-40~70℃
High-quality carbon steel
Slack Adjust Type ZTI-600
- Name
brake cylinder
FunctionsType ZT1-600 slack adjuster can automatically shorten and stretch due to worn-out or replacement of the brake shoe,in order to maintain a constant brake clearance and piston stroke in brake cylinder .
Technical parameters- Operating temperature:-40~70℃
- Diameter of piston:12in 、14in、16in .
- Piston maximum stroke:220mm
- Push rod minimum recovery force:600±50N
High-quality carbon steel
brake cylinder
- Name
Auxiliary Reservoir
FunctionsAuxiliary reservoir is used to store air pressure,which is used as air source bringing the air pressure into brake cylinder through distributing valve when brake works.
Technical parameters- Operating temperature:-40~70℃
- Volume:75l、100l、125l series.
High-quality carbon steel
Auxiliary Reservoir
- Name
Hose coupling
FunctionsThe angle cock is used to close the air brake device in the vehicle and empty the the compressed air in hose connector.divided into type L and type R, type L is used for installing on the left side of the coupler, the type R is used for mounted on the right side of the coupler
Technical parameters- Operating temperature:-40~70℃
- Drift diameter:≥ 25mm
- Exhaust port cross section:≈80mm2
- Working pressure:0~1MPa
- Hand torque:9~20Nm
Cast iron
Hose coupling
- Name
Flow Throttle
FunctionsThe main function is to avoid the sharp reduction of air pressure in auxiliary reservoir (and sharp reduction of brake force),which caused by the crack or falling-down of the hose pipe.
Technical parameters- Operating temperature:-40~70℃
- Drift diameter:2mm
Cast iron
Flow Throttle
- Name
Guard Valvee
FunctionsGuard valve is also named emergency brake valve,which is installed on brake van.It has the function of braking under emergency to ensure the train running safety.when the danger of train has been observed during running,it is operated by the guard in brake van.
Technical parameters- Operating temperature:-40~70℃
- Standard pressure:500kpa,adapt 600kpa
- maximum working pressure :700kpa
aluminum-alloy
Guard Valve
AAR STANDARD BRAKE SYSTEM
System Introduction
Type MAC brake system is in accordance with requirements of AAR Standard for brake system .Air Brake System MAC has good effects within the range scope from -40℃ to +66℃,Performances of this brake system on fixation text platform of 150 trains:common propagation rate of 180m/s ,emergency braking propagation rate of 280m/s,release propagation rate of more than 150m/s .
System Configuration
The general configuration of Air Brake System MAC:control valve MAC,KZF-1 empty/loaded changeover valve,Equalizing reservoir,254X305-A brake cylinder,Combined auxiliary and emergency reservoir,ZT3-500 slack adjuster,combined dirt collector and branch pipe cut-out cock,angle cock ,air hose and Retainer valve etc.
Control Valve MAC
FunctionsControl Valve MAC is the key part of air brake system, to control brake system to generate inflation, braking, ease and other functions
Technical parameters- Working temperature:-40~66℃
- level pressure:70psi
- The pressure of brake cylinder:reduced pressure 25psi,brake cylinder of 48~52psi
- Release time:brake cylinder pressure release from 50psi to 5psi for 21~25s
- Emergency brake :the pressure of brake cylinder is 12~18psi within 1.5s ;to reach 90% of the max pressure within 8~10s,which must be 15~20% more than the common full braking .
aluminum-alloy
- Name
Control Valve MAC
FunctionsControl Valve MAC is the key part of air brake system, to control brake system to generate inflation, braking, ease and other functions
Technical parameters- Working temperature:-40~66℃
- level pressure:70psi
- The pressure of brake cylinder:reduced pressure 25psi,brake cylinder of 48~52psi
- Release time:brake cylinder pressure release from 50psi to 5psi for 21~25s
- Emergency brake :the pressure of brake cylinder is 12~18psi within 1.5s ;to reach 90% of the max pressure within 8~10s,which must be 15~20% more than the common full braking .
aluminum-alloy
Control Valve MAC
- Name
Type 150A Air Control Valve
FunctionsThe functions of type 150 air control valve are consistent with 120,but plunger valve replace the slide valve ,structure is more reliable, maintenance is more convenient.
Technical parameters- Working temperature:-50~70℃
- level pressure:70psi
- The pressure of brake cylinder:reduced pressure 25psi,brake cylinder of 48~52psi
- Release time:brake cylinder pressure release from 50psi to 5psi for 21~25s
- Emergency brake :the pressure of brake cylinder is 12~18psi within 1.5s ;to reach 90% of the max pressure within 8~10s,which must be 15~20% more than the common full braking .
aluminum-alloy
Type 150A Air Control Valve
- Name
KZF-1 empty/loaded changeover valve
FunctionsAccording to the load state of the vehicle to provide two kinds of pressure of controlling signals to the MAC distributing value. one is "empty",the other is "loaded ".
Technical parameters- Working temperature:-40~66℃
- level pressure:70psi
- The pressure of brake cylinder:reduced pressure 25psi,brake cylinder of 48~52psi
- Release time:brake cylinder pressure release from 50psi to 5psi for 21~25s
- Emergency brake :the pressure of brake cylinder is 12~18psi within 1.5s ;to reach 90% of the max pressure within 8~10s,which must be 15~20% more than the common full braking
- The pressure of brake cylinder : 50%2psi of the load.
aluminum-alloy
KZF-1 empty/loaded changeover valve
- Name
ZT3-500 Slack Adjuste
FunctionsType ZT3-500 Slack Adjuster can automatically shorten and stretch due to worn-out or replacement of the brake shoe,to ensure the distance of the brake shoe and the wheel tread surface remain unchanged during the train operating
Technical parameters- Working temperature:-40~66℃
High-quality carbon steel
ZT3-500 Slack Adjuste
- Name
Brake cylinder
FunctionsBrake cylinder can produce the push power according to the change of brake cylinder pressure and the piston size ,and pass this power to the rigging by piston push rod .
Technical parameters- Working temperature:-40~66℃
- The diameter diameter:254mm
- Piston maximum stroke:305mm
High-quality carbon steel
Brake cylinder
- Name
Combined auxiliary and emergency reservoir
Functionsauxiliary reservoir and emergency reservoir together .The capacity of the auxiliary reservoir is 2500, and the emergency reservoir 3500 .
Technical parameters- Working temperature:-40~66℃
- The maximum allowable working pressure of combined auxiliary and emergency reservoir is 150psi.
High-quality carbon steel
Combined auxiliary and emergency reservoir
- Name
Angle Cock
FunctionsThe angle cock is used to close the air brake device in the vehicle and empty the the compressed air in hose connector
Technical parameters- Working temperature:-40~66℃
Cast iron
Angle Cock
- Name
Air hose
FunctionsAir hose is used to connect the train pipe.
Technical parameters- Working temperature:-40~66℃
Cast iron and rubber
Air hose
- Name
combined dirt collector and branch pipe cut-out cock
Functionscombined dirt collector and branch pipe cut-out cock is used to open or close the passage between the brake pipe and control valve .
Technical parameters- Working temperature:-40~66℃
Cast iron
combined dirt collector and branch pipe cut-out cock
- Name
Retainer valve
FunctionsHolding the valve hand to rotate through the pressure, the retainer valve has three different function positions to control the pressure exhaust velocity of the brake cylinder during releasing .
Technical parameters- Working temperature:-40~66℃
- EX(direct exhaust position):no more than 3S from 70psi to 10psi.
- HP(High pressure holding position):about 33~43s from 60 psi to 40 psi
- SD(slow exhaust position):about 17~22s from 60psi to 40 psi.
Cast iron
Retainer valve